The Multiphase Flow Monitor

Clairvoyance Instruments

Precision Multiphase Flow Measurement Solutions

40+ Years of Expertise in Multiphase Flow Measurement | Serving Fortune 500 Companies
Proven Global Market Presence and Industry Reputation

Scroll Down

Precision Measurement, Leading the charge in Industrial Innovation

Harnessing state-of-the-art measurement technologies, consistently delivering top-tier products as well as a technical services and customized solutions tailored to various industries

Background

For more than three decades, the Correflow brand has specialized in delivering highly accurate multiphase flow measurement solutions. The Correflow MFM/ESM series has gained widespread adoption across multiple industries, earning the trust of Fortune 500 companies around the world

In 2015, we expanded our capabilities by founding Clairvoyance Instruments in Hangzhou, serving as a dedicated center for product and application development. This strategic move enabled us to deliver tailored product and technology solutions directly to clients in the Chinese market, as well as customer across the globe

Markets

Our expertise spans a wide range of industries, including petrochemical, coal chemical, power, steel, non-ferrous metallurgy, building materials, new energy, light industry, food, pharmaceutical, and other sectors

By leveraging our in-depth knowledge of production processes, we are committed to continually developing innovative application solutions that deliver measurable business value. We address critical process control challenges across these industries, drawing upon our established and proven applications to create new opportunities for efficiency and growth

Advantages

Driven by a commitment to deliver precise, reliable solutions, we leverage Correflow MFM's high-sensitivity measurement technology and extensive industry expertise to address the evolving needs of dust collector management, electrostatic monitoring, and flow measurement

By collaborating with leading process technology licensors, we have established ourselves as the benchmark for catalyst flow measurement and electrostatic monitoring in polyolefin reactors, setting new standards for performance and reliability across the industry

Multi-Phase Measurement Technologies

Dilute-phase/dense-phase two-phase flow measurement and online moisture analysis, covering particulates, solid-liquid, and liquid-liquid full-scenario applications

Technical applications overview: dilute-phase two-phase flow measurement, dense-phase two-phase flow measurement, and online moisture analysis with sub-products

Measurement Principles

Utilizing charge induction, complex impedance analysis, and capacitance tomography for online, in-situ measurement of multiphase flow

Electrostatic Induction Principle Click to View

Electrostatic Induction

Real-time monitoring and analysis of particles in multiphase flow by detecting electrostatic induction signals generated during particle movement

Accuracy: 1pA(DC) 10fA(AC)
Time-of-Flight Principle Click to View

Time of Flight

Directly calculates flow velocity using electrode spacing and particle time-of-flight, with less error than traditional indirect measurement methods

Direct Measurement High Precision
Capacitance Tomography Principle Click to View

Capacitance Tomography

Multi-electrode capacitance measurement to reconstruct the dielectric constant distribution across the pipe cross-section, enabling visualized monitoring of each phase distribution in multiphase flow

Accuracy: 10aF In-situ Imaging
Complex Impedance Analysis Principle Click to View

Field Confinement - Complex Impedance Analysis

Unique Field Confinement Electrode (FCE) combined with high-precision sampling circuits and digital demodulation algorithms for accurate measurement of complex impedance characteristics of the medium

Accuracy: 5pS PPM-level Moisture Content

Full Product Line Overview

Precision measurement instruments covering petrochemical, coal chemical, steel, power, building materials, non-ferrous metallurgy, food, pharmaceutical, light industry, and fine chemical sectors

MFM6400
Coal Chemical

MFM6400

Solid (Powder) Mass Flow Meter

Simultaneously measures the flow velocity, suspension density, and mass flow rate of pulverized coal in high-pressure coal conveying pipelines. Features a straight-through design with no obstruction, no pressure loss, and no moving parts.

  • Application: Gasifier pulverized coal flow measurement
  • Dual-mode velocity algorithm, suitable for various flow regimes from dilute-phase to plug flow
  • Active RF and passive induction — dual-mode cross-correlation velocity measurement
  • Provides critical parameters for reaction rate control and material balance
  • High-pressure resistant, wear-resistant, suitable for harsh operating conditions
ESM5400
Petrochemical / Coal Chemical

ESM5400

Fluidized Bed Reactor Electrostatic Meter

Real-time monitoring of sudden electrostatic changes and imbalance in gas-phase reactors, maintaining process stability and preventing shutdowns caused by sheet formation. Designated model by multiple polyolefin process technology licensors.

  • Suitable for: PP, PE and other polyolefin gas-phase circulating fluidized bed reactors
  • Earlier abnormality warning than conventional parameters
  • Measures solid transfer rate, flow rate, and recycle line carry rate to optimize fluidizing gas flow
  • Provides effective parameters for optimized process control of gas-phase fluidized bed polymerization reactors
  • Equipotential electrode, intrinsically safe, no purging required
MFM6400
Petrochemical / Coal Chemical

MFM6400

Polyolefin Reactor Catalyst Flow Meter

Optimized for measuring catalyst pulse plug flow in polyolefin reactors, simultaneously measuring flow velocity, density, flow rate, pulse length, and frequency.

  • Simultaneously measures flow velocity, density, flow rate, pulse length, and frequency
  • Detects tailing and trickling issues caused by seal leakage, effectively assessing feed system health
  • Non-contact, no moving parts, no pressure loss, no flow obstruction
  • High-pressure resistant, wear-resistant, suitable for severe process conditions
MFM7600D
Petrochemical / Coal Chemical

MFM7600D

Particle Size and Concentration Meter

Real-time monitoring of tertiary cyclone catalyst attrition loss, equipped with disc electrodes and sensors with sensitivity up to 10fA, non-contact measurement with ultra-high sensitivity and safety.

  • Operating conditions: Process flue gas temperature 720°C, process pressure 0.25 - 0.3 MPa
  • Equipped with disc electrodes, sensitivity up to 10fA, capable of detecting particle flow several meters away
  • Sensor installation without valve penetration, online installation and maintenance
  • Particle size measurement achievable at ultra-high sensitivity
  • Suitable for: FCC, MTO catalyst tertiary cyclone separators
MFM4000
Petrochemical / Coal Chemical

MFM4000

Trace Moisture Analyzer Series

Trace moisture content analyzer for organic media, in-situ installation, online measurement with PPM-level accuracy. Suitable for downstream coal chemical olefins, alkanes, alcohols, etc.

  • Straight-through design, full media flow across the entire analyzer cross-section, no obstruction, no pressure loss
  • Unique Field Confinement Electrode (FCE) + high-precision sampling circuit + digital demodulation algorithm
  • Electrode geometric parameter compensation + media temperature compensation + multiphase mixed media dielectric constant and ionic conductivity model
  • Accuracy up to PPM level
  • Suitable for: Downstream coal chemical olefins, alkanes, alcohols and other liquid organic trace moisture; energy storage electrolyte solvent trace moisture
MFM5100
Steel / Power / Non-Ferrous

MFM5100

Particulate Concentration Meter

High-reliability, low-maintenance online particulate concentration monitoring. Intrinsically safe + explosion-proof certified, CPA test results far exceed national standards.

  • High degree of customization, including purging, waterproofing, electromagnetic shielding, and anti-corrosion based on site conditions
  • Adapts to harsh and complex conditions: high temperature, high humidity, high pressure, condensation, corrosion
  • Intrinsically safe + explosion-proof dual-certified dust measurement instrument
  • CPA test results far exceed national standards
MFM5200
Steel / Non-Ferrous

MFM5200

Acid Mist Concentration Monitor

Gas-liquid two-phase flow measurement, effectively distinguishing between liquid droplet and dust signals. Suitable for harsh conditions such as corrosion and adhesion, intrinsically safe + explosion-proof certified.

  • Gas-liquid two-phase flow measurement, effectively distinguishing between liquid droplet and dust signals
  • Widely used in non-ferrous metallurgy, chemical and other fields for compressor oil mist, flue gas acid production, electrostatic precipitator mist removal processes
  • Intrinsically safe + explosion-proof dual-certified, suitable for hazardous environments with explosive gases or dust
  • Monitoring targets: Online monitoring of oil mist, acid mist, and salt mist
MFM7800
Steel / Building Materials / Non-Ferrous

MFM7800

Dusty Gas Flow Velocity Meter

Simultaneously monitors particulate concentration and gas velocity. Based on time-of-flight measurement principle, the higher the dust concentration, the more accurate the velocity measurement. Suitable for harsh conditions such as high temperature, high humidity, and high pressure.

  • Time-of-flight measurement principle, directly calculating velocity using electrode spacing with less error than traditional methods
  • Unlike traditional anemometers, the higher the dust concentration, the more accurate the velocity measurement
  • Ultra-high measurement accuracy, monitoring limits far exceed national standards
  • Custom probes, clog-resistant, low maintenance
  • Applicable industries: Steel, building materials, non-ferrous metals
ClairVision BMS
Steel

ClairVision BMS

Baghouse Management System

Large-scale baghouse management and preventive monitoring. Bag leak alarm and location; pulse valve diagnostics; data recording and analysis. Rapidly identifies dust leak locations.

  • Based on Correflow MFM high-sensitivity dust concentration sensors
  • Fault localization to individual compartments, bag rows, or pulse valves of the baghouse
  • Bag leak alarm and location; pulse valve diagnostics; data recording and analysis
  • Reduces bag consumption, lowers dust collection equipment maintenance costs and labor intensity
DS6200
Food / Pharmaceutical

DS6200

Pneumatic Conveying Flow State Monitor

Simultaneously measures flow velocity, suspension density, mass flow rate, and flow pattern of powders and particles in pneumatic conveying pipelines. Optimizes conveying parameters and preserves fragile material integrity.

  • Real-time mass flow metering in continuous production processes, optimizing blending and mixing
  • Customized to pipe inner diameter, no moving parts, no pressure loss, full-bore design with no flow obstruction
  • Application scenarios: Milk powder, oatmeal, rice paste, tobacco shreds, and other fragile materials
DS3600
Food / Pharmaceutical

DS3600

Particulate Concentration Meter

Stable, reliable, and user-friendly high-precision dust concentration measurement. Features high sensitivity, wide dynamic range, and strong anti-interference capability. No manual zero check required for lifetime.

  • High sensitivity, wide dynamic range, and strong anti-interference capability
  • Real-time monitoring of bag filter or electrostatic precipitator inlet and outlet particulate concentration to optimize operational efficiency
  • Reduces dust collector operating and maintenance costs, fundamentally reducing particulate emissions
  • Optimizes maintenance cycles, extends bag service life, reduces secondary pollution
  • No manual zero check required for lifetime
DS3806
Light Industry / Machinery

DS3806

Multi-Parameter Online Oil Condition Monitor

Multi-functional online tri-parameter analysis for real-time monitoring of equipment wear, oil contamination, and oil aging. Accuracy up to 1ppm (wear) / 10ppm (moisture content).

  • Wear detection: Based on electrostatic induction principle, accuracy up to 1ppm, detects particles of any material
  • Moisture content: Based on high-precision capacitance principle, accuracy up to 10ppm
  • Aging assessment: Based on conductivity principle, determines oil aging caused by pH and electrolyte content
  • Non-contact measurement, no moving parts, no additional pressure loss
  • No manual sampling required, continuous measurement without human intervention, supports remote data transmission
MFM5600
Light Industry / Food / Pharmaceutical

MFM5600B/V

Open-Area Particulate Concentration Meter

Real-time monitoring of open-space / fugitive emission particulates. GB3836/IEC Ex certified, meeting Class IIC flammable gas and dust explosion-proof requirements, IP66 protection rating.

  • GB3836 / IEC Ex certified, meeting Class IIC flammable gas and dust explosion-proof requirements
  • Type B: Fan-driven sampling, fan meets intrinsically safe explosion-proof certification
  • Type V: Compressed air-driven sampling, no power source required at monitoring site
  • Fully enclosed annular measurement chamber, IP66 protection rating, unaffected by water sprays and mist cannons
  • Compact size, multiple installation options, no optical lenses to clean
  • Applicable scenarios: Coal stockyards, metal grinding workshops, and other flammable/explosive environments
MFM4000
Fine Chemical / Chemical

MFM4000

Moisture Content Monitor for Organic Compounds (Fine Chemical Edition)

Real-time monitoring of trace moisture in organic compounds with accuracy up to ppm level. Capacitance sensor accuracy up to 20aF, excellent long-term stability, built-in temperature compensation.

  • Field confinement electrode and complex impedance analysis principle, capacitance sensor accuracy up to 20aF
  • Key sensor structures use high-stability materials, solving drift issues caused by material instability
  • Integral explosion-proof instrument design, meeting trace moisture measurement requirements in hazardous areas
  • Built-in temperature compensation, correcting dielectric constants for different media at different temperatures
  • Pipe wall embedded electrode or insertion electrode options available
DS3816
Fine Chemical / Pharmaceutical

DS3816

Liquid-Liquid Interface Detector

Based on complex impedance analysis principle, analyzes the dielectric constant and conductivity of liquids passing through the sensor, providing timely and effective identification of aqueous phase, organic phase, or emulsion layer.

  • Unaffected by medium density, turbidity, color, flow velocity, and vibration
  • High detection accuracy, fast response speed, wide medium coverage, easy to use
  • Multiple sensor material options, compatible with various media and operating environments
  • Robust construction and explosion-proof protection rating, meeting harsh field requirements
  • No moving parts, low maintenance, and long service life

Proven Applications Across Multiple Industries

From petrochemical to food, providing precise multiphase flow measurement solutions for every industry

Correflow MFM products utilize electrostatic induction and capacitance tomography principles to detect and measure two-phase flow in industrial process control. Clairvoyance Instruments provides installation, commissioning, calibration, and maintenance services for Correflow MFM products in the following industries. Clairvoyance Systems provides installation, commission, calibration and maintenance services related to CORRELOW MFM/MFM Products, which detect, measure, and monitor two-phase mass flow using electrostatic and capacitive approaches, in the following industries

Coal Chemical

Coal Chemical

  • Gasifier pulverized coal flow monitoring
  • MTO tertiary cyclone particle size and concentration monitoring
  • Polyolefin reactor electrostatic monitoring
  • Reactor catalyst flow monitoring
  • Liquid organic trace moisture monitoring
  • High-temperature dusty gas velocity measurement
Petrochemical

Petrochemical

  • Polyolefin reactor electrostatic monitoring
  • Reactor catalyst flow monitoring
  • FCC tertiary cyclone particle size and concentration monitoring
  • Organic liquid trace moisture monitoring
Other Chemical Industries

Other Chemical Industries

  • Chlor-alkali industry
  • VCM (Vinyl Chloride Monomer)
  • Trace moisture in EDC (Ethylene Dichloride)
Steel

Steel

  • Large-diameter duct dust concentration measurement
  • Electrostatic precipitator efficiency optimization
  • High-temperature dusty gas velocity measurement
Power / Building Materials

Power / Building Materials

  • Bag filter concentration monitoring
  • High-temperature, high-humidity corrosive flue gas monitoring
  • Large-scale baghouse management system
Non-Ferrous Metallurgy

Non-Ferrous Metallurgy

  • Dust collector inlet/outlet concentration monitoring
  • Acid gas condensation droplet measurement
  • Oil mist / acid mist / salt mist online monitoring
Pharmaceutical

Pharmaceutical

  • High-precision bag filter outlet concentration measurement
  • Vacuum spray drying equipment monitoring
  • Fragile material pneumatic conveying condition monitoring
Food / Tobacco

Food / Tobacco

  • Cyclone dust collector efficiency monitoring
  • Powder material conveying flow monitoring
  • Open-area particulate concentration measurement
Fine Chemical

Fine Chemical

  • In-situ online trace moisture measurement in organic compounds
  • Extraction phase separation interface detection
  • Material sorting and separation flow monitoring
  • Gas-liquid mixed phase flow measurement

Brand Name Story

Correflow MFM technology utilizes electric field models, fluid mechanics models, and statistical models to digitally process charge and capacitance signals collected from sensor electrodes and perform correlation calculations, thereby accurately analyzing the flow rate, velocity, and concentration/density of components in multiphase flow. The Correflow MFM brand name originates from: using Correlation calculations for Flow measurement, thereby enabling Multiphase Flow Monitor in industrial applications. Therefore, "Correflow MFM" carries an inherent, built-in, and intrinsic meaning, providing a precise and profound description of the key technology. It is precisely due to the core advantage of Correflow MFM technology's digital correlation calculations that its products possess superior accuracy, stability, reliability, and anti-interference performance.